Products Information

Model ST-30<Options>
Function Spout inserter

Compared to previous models, our new cutting-edge spout inserter "ST-30" provides a higher level of spout positioning precision and seal strength as well as wider angles of spout insertions, leading to increased productivity.

ST-30

ST-30 : Outline

ST-30 has the capability to mount plastic molded spouts at a maximum speed of 60CPM - the world's highest speed.

The maximum CPM speed is verified under certain conditions.
Actual production speed may vary depending upon materials and others.
Please consult with our sales dept. for further information.

ST-30 : Product Features

Outline Designed to insert spouts into pouches for detergent refills, juice, and dietary supplements, and to be applicable to polypropylene-based film pouches.
Spout sealing capacity Our standard servomotor control system (for five servomotors) allows the insertion of spouts into polyethylene pouches at a rate of 60 spouts per minute.
Advantage The ST-30 Spout Inserter inherits from the well-reputed "ST-24" equipped with TOTANI's proprietary "preheating function" that preheats spouts _to make them fit well to material and eventually to stabilize seal strength. Furthermore, the ST-30 incorporates TOTANI's newly developed "pouch positioning device" to improve more accurate spout positioning, as well as servomotors to operate the heat seal unit and cooling unit. These upgrades achieve beautiful seal finish, stable seal strength, and an even higher level of positioning precision. An inspection process with image processing has newly been added to enhance operating efficiency.

*The spec above shows the capacity of the inserter _ that we verified under specific conditions. The practical pouch manufacturing rate varies with film material and other factors. For details, please feel free to contact your TOTANI representative or our Sales Department.

Sample Products

ST-30

The "ST-30" pouches are ideal for liquid beverages such as juice as well as dietary supplements, and detergent refills.

Detailed Information: TOTAN's Independently-developed Spout Inserter Technologies

The TOTANI's new cutting-edge spout inserter "ST-30" incorporates not only its proprietary and reputable "preheating function," but also the following independently-developed technologies:

Options

Standard Specifications

Bag Making Sizes & Shapes <Spout installation position and Pouch size range>

ST-30

At a 45 degrees angle on pouch corner.
(Optionally, it can also attach spouts at the center of the pouch mouth.
Top seal length: 120mm)

  • W (Pouch width) : 80 to 300mm
  • L (Pouch height) : 140 to 380mm
  • T (Top seal length) : 120mm
    (Available in length up to 200 mm as an option)
  • Allowable spout insert angles : 20 to 90 deg.
    (90 deg. is only allowed to insert the spout in the top of pouch.)

* There are restrictions on pouch dimensions for slant-insertion of spouts.

* In case of vertical insertion of spouts, if the spout cannot be sealed at the top of the pouch, it should be sealed in advance in the pouch making process.

Pouch flow chart

ST-30 Pouch flow chart

Standard Specifications

Spout sealing capacity [Record] See Note 1 and Note 2.
PE: 60 pieces/min (Pouch Composition : PET12 / Nylon 15 / LLDPE 80)
(Note) The values above show the capacity of this inserter itself that we verified under specific conditions. The practical pouch manufacturing rate varies with film to use and other factors.
Allowable spout insert angles:
20 to 90 deg. (90 deg. is only allowed to insert the spout in the top of pouch.)
Requirement
  • Power supply: 3-phase 200VAC, Approx. 35.2A, Approx. 12.2KVA
    Compressed air: 0.6 MPa (6 kgf/cm2), Approx.
    Air consumption: Approx. 600 liters/minute (ANR) (A 5.5 kW (7 HP) air compressor or larger is required.)
    Cooling water: Approx. 15L/min.
    *Equipped with the function of stopping the machine operating in case of abnormal air pressure in the primary side.
Required floor space About 3.23 4.66 m (See Note-3)
Standard equipment
  • Spout feeder (with 100L hopper)
  • Pauch infeed conveyor
  • Spout bag unloading conveyor (Standard conveyor length: 2m)
Note 1: The spout inserting capacity represents the actual capacity verified by us, but it is not a guaranteed value because the capacity varies with the material, shape, and thickness of film and spout to use.
Note 2: The pouch making capacity varies with the material and thickness of film to use.
The number of shots and film feed speed were individually calculated, and thereby were not correlated with each other.
Note 3: Space required for the machine maintenance and operation should be separately considered.
Note 4: We are always ready to design and manufacture any options other than those listed above to suit customers’ needs.
Please feel free to contact us.

* Due to equipment improvement, the above-mentioned figures and appearance may be changed without notice.

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